Extrusion Cutting Machine for Biting Glue
The addition of ultrasonic cutting technology to the extrusion cutting machine for adhesive biting is an innovative improvement that can enhance cutting effectiveness and production efficiency. Here is a specific introduction:
Principle of Ultrasonic Cutting Technology
The ultrasonic cutting machine is mainly composed of an ultrasonic transducer, a variable amplitude rod, a cutting blade, and an ultrasonic generator. The ultrasonic generator converts the mains electricity into high-frequency and high-voltage AC current, which is supplied to the ultrasonic transducer. The transducer then converts the electrical energy into mechanical energy, namely ultrasonic waves. After amplifying the amplitude through the amplitude lever, the ultrasonic waves are transmitted to the material being cut through the cutting blade, causing the material to melt locally due to heat, thus achieving cutting.
Advantages of incorporating ultrasonic cutting technology
- High cutting quality: Ultrasonic cutting does not require sharp cutting edges and significant pressure, which can avoid edge breakage and damage caused by biting glue during the cutting process. The incision is smooth and reliable, the cutting edge is accurate, will not deform, and the cutting surface has good smoothness.
- Preventing adhesion: When the cutting blade is subjected to ultrasonic vibration, the friction force is extremely small, and the adhesive is not easily adhered to the blade. This can effectively improve the smoothness and efficiency of cutting for viscous adhesive materials.
- Improving production efficiency: Ultrasonic cutting can achieve high-speed cutting, and compared to traditional cutting methods, it can complete the cutting of adhesive in a shorter time, improving the overall production efficiency of extrusion cutting machines.
- Reduce tool wear: Due to the lack of significant pressure required for cutting and the reduction of friction between the tool and the adhesive by ultrasonic vibration, the degree of tool wear is reduced, the service life of the tool is extended, and production costs are lowered.
Possible challenges
- Equipment cost increase: Introducing ultrasonic cutting technology requires the addition of related components such as ultrasonic generators and transducers, which will increase the initial investment cost of the equipment.
- Technical matching difficulty: It is necessary to optimize the mechanical structure and control system of the extrusion cutting machine to ensure the coordination and cooperation between the ultrasonic cutting system and the original extrusion function, which may require certain technical research and debugging work.
- Increased maintenance requirements: The components of the ultrasonic cutting system are relatively complex, and the maintenance requirements are also higher. Professional technicians need to conduct regular inspections and maintenance to ensure the normal operation of the equipment.
About Cheersonic
Cheersonic manufactures the leading portioning equipment for bakeries producing fresh and frozen desserts. Since 1998 bakers have used Cheersonic machines to cut, slice and portion cheesecake, pie, layer cake, loaves, butter, cheese, pizza, sandwichs, and more. Cheersonic offers ultrasonic cutting solutions that support start-up bakeries and high production commercial facilities alike. Small standalone machines can be used in manual baking facilities and large inline robotic solutions aid in high speed production.
Cheersonic offers many ultrasonic slicing models, both inline and offline applications, with production speeds of 80 to 1,500 cakes or pies per hour.
Cheersonic’ latest offline introductions include ultrasonic cutting with or without divider inserts between each slice. This improves the quality of the cut and makes for a much better product presentation for the customer. In addition, robotic arm improves the speed, efficiency, and accuracy of the cutting process, producing professional looking products every time.
Chinese Website: Cheersonic Provides Professional Ultrasonic Cutting Solutions
