Test Case of Swiss Roll Manufacturer Ultrasonic Swiss Roll Cutting Packaging Machine
Test basic information
– Test equipment: Cheersonic UFM2500P ultrasonic Swiss roll cutting packaging machine
– Device link: Ultrasonic Swiss Roll Cutting Packaging Machine
Test product: Original flavor, strawberry, chocolate, matcha and other multi flavored Swiss rolls (including cream/jam filling)
Test cycle: Continuous 72 hour production condition test
Test purpose: To verify cutting efficiency, cutting surface quality, stability of automatic packaging, and improvement in labor and loss
Customer’s original production pain points
1. Easy to stick and deform during cutting: Traditional knives are prone to chipping, sandwich drawing, rough cutting surfaces, and easy flattening and deformation of Swiss rolls.
2. Low efficiency and high labor costs: manual slicing+material handling+packaging, scattered processes, slow connection, hourly production capacity less than 500 pieces, and tight labor during peak hours.
3. Inconsistent specifications and high defect rate: uneven slice thickness, skewed packaging, unstable sealing, with a defect rate of 8% -12%.
4. Difficulty in hygiene control: There is a high risk of cross contamination due to frequent manual contact, which does not meet the hygiene requirements for large-scale food factories.
5. Capacity bottleneck: unable to meet the high-speed delivery needs of e-commerce promotions and supermarket orders, and limited expansion of production.
Test objective
1. Achieve a stable cutting and packaging capacity of 1800 – 3600 pieces per hour to meet the high production demand.
2. Ultrasonic non stick knife cutting, with a flat, debris free, non deformed, and non flavored surface, enhances the appearance and appearance of the product.
3. Achieve fully automatic integration of cutting, positioning, and packaging, reducing manual labor, minimizing losses, and improving standardization.
4. Adapt to multiple flavors and thicknesses of Swiss rolls for quick switching, meeting flexible production needs for multiple categories.
5. Complies with CE/FDA food hygiene standards and is suitable for long-term continuous operation of the factory.
Testing process and key operations
1. Equipment deployment: Connected to the Swiss roll production line, with optional manual feeding/automatic feeding, and connected to the conveying and packaging system.
2. Parameter settings: Set the slice thickness, cutting speed, and packaging parameters for the 7-inch touch screen; Enable automatic frequency tracking, infrared security protection, and three-level permission management (operator/supervisor/technician).
3. Batch verification: Run continuously at full load for 72 hours, covering both conventional and sandwich models, recording production capacity, cutting quality, packaging qualification rate, and equipment stability.
4. Data comparison: Synchronize manual lines with UFM2500P automated lines to compare efficiency, quality, losses, labor, and costs.
Customer core evaluation
1. Significant breakthrough in production capacity: Stable at over 2600 pieces per hour, easily handling large orders and peak season production capacity without the need for overtime to rush orders.
2. Significant improvement in quality: Ultrasonic cutting does not stick to cream and jam, resulting in clean and beautiful cutting surfaces, and a significant increase in positive reviews from supermarkets and e-commerce platforms.
3. Significant cost reduction: Labor, defective products, and raw material losses have been significantly reduced, and the comprehensive cost of a single roll has decreased significantly, with a controllable payback period.
4. Simple and stable operation: touch screen one click parameter adjustment, automatic frequency tracking, safety protection in place, continuous 72 hours without faults, easy for beginners to get started.
5. The advantages of integration are obvious: cutting+packaging in one go, the assembly line is smoother, and the workshop management and quality control are simpler.
Test conclusion
UFM2500P ultrasonic Swiss roll cutting packaging machine perfectly solves the core pain points of Swiss roll sticking knife, deformation, low efficiency, difficulty in quality control, high labor cost, and integrates ultrasonic precision cutting+full-automatic positioning packaging. Its efficiency, quality, health, and cost are all superior to the traditional mode, and can be directly connected to the baking production line. It is the preferred automation solution for large-scale production of Swiss rolls.
Landing suggestions
1. Prioritize configuring automatic feeding, automatic frequency tracking, and infrared safety protection to further enhance stability and safety.
2. Paired with food grade packaging film and separator paper to ensure packaging effectiveness and compliance.
3. Provide on-site installation, debugging, operation training, and annual after-sales support to ensure long-term stable operation.
About Cheersonic
Cheersonic manufactures the leading portioning equipment for bakeries producing fresh and frozen desserts. Since 1998 bakers have used Cheersonic machines to cut, slice and portion cheesecake, pie, layer cake, loaves, butter, cheese, pizza, sandwichs, and more. Cheersonic offers ultrasonic cutting solutions that support start-up bakeries and high production commercial facilities alike. Small standalone machines can be used in manual baking facilities and large inline robotic solutions aid in high speed production.
Cheersonic offers many ultrasonic slicing models, both inline and offline applications, with production speeds of 80 to 1,500 cakes or pies per hour.
Cheersonic’ latest offline introductions include ultrasonic cutting with or without divider inserts between each slice. This improves the quality of the cut and makes for a much better product presentation for the customer. In addition, robotic arm improves the speed, efficiency, and accuracy of the cutting process, producing professional looking products every time.
