FAQs of Inline Ultrasonic Cutter
FAQs of Inline Ultrasonic Cutter | 20kHz Titanium Blade Ultrasonic Slicer | Cheersonic
Q1: What types of products is this inline ultrasonic cutter suitable for processing?
A1: This inline ultrasonic cutting system is specially engineered for stick, log and block-type food products. It supports flexible slicing and portioning for various solid and semi-solid block materials, and allows adjustable slice thickness settings to match diverse production specifications, meeting different standardized cutting and portioning demands for bulk food processing.
Q2: What is the core driving and cutting technology of this machine?
A2: The equipment adopts a servo-driven linear actuator to power the ultrasonic cutting head, paired with a 20kHz ultrasonic titanium blade. The high-frequency micro-vibration of the blade achieves nearly frictionless cutting, ensuring smooth, clean cutting surfaces without residue or product deformation, delivering stable and high-quality cutting results continuously.
Q3: How accurate is the portioning and weight control of the cutter?
A3: Equipped with professional speed control and weigher feedback technology, the machine achieves extremely high portioning accuracy, with consistent portion weights within 1% of the preset target value. It supports two operating modes including fixed portion and fixed weight, effectively eliminating weight deviation and reducing product giveaway in mass production.
Q4: Is the machine compatible with existing production lines?
A4: Yes, it features highly flexible installation and operation modes. The conveyor-based structure can be seamlessly integrated into automated existing production lines for inline continuous processing, or operated independently as a standalone workstation to adapt to different factory layout and production process requirements.
Q5: What are the operational and access management features of the equipment?
A5: It is equipped with a full-color touch screen with a user-friendly intuitive interface, allowing operators to easily edit and switch various processing programs. The machine supports three hierarchical user login levels including Operator, Supervisor and Engineer to ensure standardized operation and production safety. In addition, it reserves remote access capability for remote equipment monitoring and technical support.
Q6: What optional configurations can enhance the machine’s production efficiency?
A6: Multiple practical optional configurations are available for personalized upgrading. The optional 3D vision technology can further optimize and streamline the entire production workflow. The optional weighing scale module enables independent weighing of single products before processing, realizing pre-production weight screening and more precise portioning control. Meanwhile, multiple blade size options can be selected to match different product specifications and cutting needs.
Q7: What basic power and connection conditions are required for normal operation?
A7: To ensure stable and efficient operation, the equipment requires standard industrial supporting conditions, including 3-phase electrical supply, 6-bar air pressure supply, and Ethernet connection. The Ethernet connection mainly supports the equipment’s remote access function, facilitating remote debugging, monitoring and maintenance.
Q8: What production and maintenance advantages does this ultrasonic cutter bring to industrial processing?
A8: It delivers multiple significant production benefits for industrial food processing. It greatly improves production throughput while reducing manual handling intervention and labor costs. The synchronous servo-driven product support design prevents product displacement during cutting to guarantee processing stability. The full stainless steel and food-grade plastic construction meets food safety standards, and the quick-release conveyor belt design simplifies daily cleaning and maintenance. It also supports automatic product stacking and shingling, effectively optimizing the packaging process and reducing manual operation errors.
About Cheersonic
Cheersonic manufactures the leading portioning equipment for bakeries producing fresh and frozen desserts. Since 1998 bakers have used Cheersonic machines to cut, slice and portion cheesecake, pie, layer cake, loaves, butter, cheese, pizza, sandwichs, and more. Cheersonic offers ultrasonic cutting solutions that support start-up bakeries and high production commercial facilities alike. Small standalone machines can be used in manual baking facilities and large inline robotic solutions aid in high speed production.
Cheersonic offers many ultrasonic slicing models, both inline and offline applications, with production speeds of 80 to 1,500 cakes or pies per hour.
Cheersonic’ latest offline introductions include ultrasonic cutting with or without divider inserts between each slice. This improves the quality of the cut and makes for a much better product presentation for the customer. In addition, robotic arm improves the speed, efficiency, and accuracy of the cutting process, producing professional looking products every time.
