Reliable Ultrasonic Cutting Solution
Reliable Ultrasonic Cutting Solution | Bread Slicer | Dough Slicer | Cheersonic
High-density sourdough craft bread poses great challenges to traditional food cutting technology due to its unique raw material composition and special texture structure. Made from rye sourdough, high-quality wheat flour and kefir, this handmade craft bread features a sticky and soft inner crumb, paired with a firm, dense outer crust. The combination of viscous interior and hard outer layer makes conventional cutting methods prone to common problems, including crumb tearing, bread body crushing, uneven thickness and excessive crumb residue, which seriously affects product appearance, finished product qualification rate and production efficiency. To solve these pain points, a professional and high-precision ultrasonic cutting solution is customized for this special craft bread slicing scenario.
This ultrasonic cutting system is strictly configured according to standardized cutting dimensions, with a targeted slicing size of 40 mm in length, 40 mm in width and an ultra-precise thickness of 2 mm. Thickness accuracy is the core requirement of this cutting process, and the solution fully guarantees that each bread slice maintains a standard 2mm thickness consistently. Different from ordinary cutting equipment, it completely avoids tearing of sticky crumbs, crushing of dense bread bodies and mass generation of bread crumbs during the cutting process, ensuring the integrity and neatness of each finished slice.
In terms of core accessories, the solution adopts food-grade titanium alloy blade as the key cutting component. This professional food-safe material has excellent structural durability and wear resistance, adapting to long-term continuous food production operations. More importantly, the special surface property of titanium alloy effectively solves the sticking problem of viscous sourdough crumbs, avoiding material adhesion on the blade that causes uneven cutting and secondary contamination, greatly reducing cleaning frequency and improving continuous production stability.
In terms of working frequency, a mature 20kHz ultrasonic system is selected as the core power configuration. This frequency realizes stable and efficient power penetration, which can easily break through the firm and dense bread crust, while delivering uniform vibration force to the soft inner crumb. It balances cutting efficiency and slicing precision perfectly, realizing smooth one-piece cutting without damaging the bread texture. With stable performance, high precision and low loss, this ultrasonic cutting solution is fully suitable for standardized and high-quality mass production of high-density sourdough craft bread.
About Cheersonic
Cheersonic manufactures the leading portioning equipment for bakeries producing fresh and frozen desserts. Since 1998 bakers have used Cheersonic machines to cut, slice and portion cheesecake, pie, layer cake, loaves, butter, cheese, pizza, sandwichs, and more. Cheersonic offers ultrasonic cutting solutions that support start-up bakeries and high production commercial facilities alike. Small standalone machines can be used in manual baking facilities and large inline robotic solutions aid in high speed production.
Cheersonic offers many ultrasonic slicing models, both inline and offline applications, with production speeds of 80 to 1,500 cakes or pies per hour.
Cheersonic’ latest offline introductions include ultrasonic cutting with or without divider inserts between each slice. This improves the quality of the cut and makes for a much better product presentation for the customer. In addition, robotic arm improves the speed, efficiency, and accuracy of the cutting process, producing professional looking products every time.
