Efficient Cutting of Coix Seed Mixed Nut Stick

Efficient Cutting of Coix Seed Mixed Nut Stick – Ultrasonic Cutting

In response to the demand for cutting grain/nut sticks (such as Job’s tears mixed nut sticks), Cheersonic’s ultrasonic cutting machine, with its high-frequency vibration characteristics, can effectively solve the problems of adhesion and deformation in traditional cutting. The following is a detailed analysis based on its device characteristics and industry applications:

The core advantages of ultrasonic cutting technology

1. Non contact cold cutting
Ultrasonic cutting achieves “cold cutting” through high-frequency vibration of 20-40kHz, with blade temperature below 50 ℃, avoiding sugar coking or nut oil leakage caused by friction heating in traditional cutting. For example, Cheersonic’s ultrasonic knife can maintain a precise size of 34 millimeters per row while avoiding the generation of debris when cutting roasted oat bars.

2. Anti adhesion and shape retention
High frequency vibration causes extremely short contact time between the blade and the material (microsecond level), reducing friction by more than 90%, especially suitable for grain sticks containing viscous components such as honey and syrup. When processing soft foods such as cheese and cakes, Cheersonic equipment ensures that the interlayer materials are not mixed and the cutting surface is smooth without burrs.

3. High adaptability and standardized production
The equipment supports multi specification cutting, such as Cheersonic’s ultrasonic cutting machine, which can cut cereal slabs into 11 rows of standardized products. By changing the cutting die or adjusting parameters, it can flexibly adapt to cutting needs of different lengths (such as 5-15 centimeters) and widths (such as 2-5 centimeters).

Equipment performance and parameter matching

1. Cutting speed and production capacity
The cutting frequency of 100-200 times per minute required by the user needs to be comprehensively evaluated based on the size of the bar and equipment configuration:
– Small and medium-sized equipment: such as Cheersonic UFM4000, with a cutting speed of 60 times/minute, suitable for laboratory or small batch production.
– High speed model: Cheersonic UFM8000 ultrasonic cutting equipment supports customized speed, achieving higher efficiency and producing 30-100 products per hour. It should be noted that the actual production capacity is also affected by the feeding speed. For example, a double-layer belt conveyor line can achieve continuous feeding and improve overall efficiency.

2. Size adjustment mechanism
Width adjustment: Input parameters directly through the touch screen, or replace modular blade heads (such as Cheersonic’s titanium alloy blades that support quick replacement).
– Length adjustment: Relying on the conveyor belt servo system to control the feeding distance, the servo motor drive system of Cheersonic equipment can ensure a repeat positioning accuracy of ± 0.5 millimeters, avoiding cutting deviation caused by position deviation.

3. Tool life and maintenance
The lifespan of titanium alloy blades can reach thousands of hours, and high-frequency vibration reduces blade wear. Cheersonic’s equipment can be equipped with an automatic cleaning mechanism that meets FDA hygiene standards, while the blade replacement design allows users to replace blades themselves, reducing maintenance costs.

Typical equipment selection and application cases

1. Economic plan
– Cheersonic UFM4000：
Supports 60 cuts per minute and can handle rectangular products up to 600 × 400 millimeters, suitable for small and medium-sized enterprises. The device is equipped with a 7-inch touch screen and supports multiple cutting modes such as circular and rectangular.

2. High speed automation solution
Cheersonic UFM8000 ultrasonic cutting equipment:
Suitable for production lines with high demand for output. Its titanium alloy blades can reduce cleaning time by 30% when cutting chocolate and candy, with an hourly output of 30-100 products.

3. High precision customized solution
Cheersonic UFM6000 Fully Automatic Ultrasonic Food Slicer:
Automatic dual-mode switching, blade thickness of 0.4 millimeters, supports hard alloy cutting tools, suitable for laboratory or small batch trial production. Its quick tool change design (completed within 10 seconds) can flexibly meet the needs of multiple specifications, with an hourly output of 60-200 products.

About Cheersonic

Cheersonic manufactures the leading portioning equipment for bakeries producing fresh and frozen desserts. Since 1998 bakers have used Cheersonic machines to cut, slice and portion cheesecake, pie, layer cake, loaves, butter, cheese, pizza, sandwichs, and more. Cheersonic offers ultrasonic cutting solutions that support start-up bakeries and high production commercial facilities alike. Small standalone machines can be used in manual baking facilities and large inline robotic solutions aid in high speed production.

Cheersonic offers many ultrasonic slicing models, both inline and offline applications, with production speeds of 80 to 1,500 cakes or pies per hour.

Cheersonic’ latest offline introductions include ultrasonic cutting with or without divider inserts between each slice. This improves the quality of the cut and makes for a much better product presentation for the customer. In addition, robotic arm improves the speed, efficiency, and accuracy of the cutting process, producing professional looking products every time.

Chinese Website: Cheersonic Provides Professional Ultrasonic Cutting Solutions