Processing Application of Ultrasonic Cheese Cutting Machine

Processing Application of Ultrasonic Cheese Cutting Machine – Cheersonic

In the field of deep processing of dairy products, standardized cutting of large pieces of cheese has always been a focus of industry attention. To ensure precise and uniform cutting size while maximizing the preservation of the original texture and flavor of cheese, ultrasonic cheese cutting machines, with their unique processing principles, have become the ideal equipment to solve this problem. This article will elaborate on the application value and operational points of the equipment in detail, based on specific processing requirements.

The raw material for this processing task is block cheese, with a fixed size of 200mm in width, 300mm in height, 500mm in length, and a weight of 30kg per piece. This type of large cheese has a tight texture and a uniform milk fat structure inside. Traditional mechanical cutting methods are prone to edge fragmentation and internal tissue deformation due to pressure, while generating a lot of waste and increasing production costs. The core requirement this time is to accurately divide a single piece of cheese into 6 standardized finished products, with clear dimensions of width 100 millimeters, height 100 millimeters, and length 500 millimeters. This places extremely high demands on the positioning accuracy and cutting stability of the cutting equipment.

The core advantage of ultrasonic cheese cutting machine lies in its non-contact cutting principle, which generates small gaps between the cutting head and the cheese surface through high-frequency vibration, and uses ultrasonic energy to achieve material separation, avoiding the squeezing problem of traditional cutting. In response to the processing requirements, the technicians first pre-set the parameters of the equipment and adjusted the vibration frequency and cutting speed based on the hardness coefficient of the cheese. Considering the size requirements of the finished product, the cutting scheme adopts a step-by-step cutting mode of “horizontal first, then vertical”. The first step is to divide the 200mm wide raw material into two 100mm wide strips by dividing them equally along the width direction of the cheese; The second step is to divide each strip into three equal parts along the height direction, dividing the 300mm high strip into three 100mm high finished blocks, ultimately achieving the goal of cutting a single piece of raw material into 6 standard finished products.

In the actual operation process, the automated positioning system of the equipment played a key role. The staff only need to place the 30 kilogram cheese block steadily on the anti slip workbench, and the equipment will automatically recognize the contour and placement position of the cheese through the infrared positioning device, and calibrate the cutting starting point. During the cutting process, the cooling system is synchronously activated to cool the cutting area through low-temperature airflow, preventing the trace heat generated by ultrasonic vibration from affecting the quality of the cheese. The entire cutting process only takes 3 minutes, which is more than 40% more efficient than traditional cutting methods. The cutting surface is smooth and flat, with an error controlled within ± 1 millimeter, fully meeting the requirements of the finished product size.

After processing, the finished cheese not only has a uniform size, but also has no crumbs or deformations on the cut surface. The internal milk fat distribution is even, and the original taste and flavor are well preserved. This precise and efficient processing method not only reduces the rate of raw material loss, but also provides convenience for subsequent packaging and storage processes. The ultrasonic cheese cutting machine, with its unique advantages in flexible material processing, provides standardized and efficient solutions for dairy processing enterprises, effectively improving product quality and market competitiveness.

About Cheersonic
Cheersonic manufactures the leading portioning equipment for bakeries producing fresh and frozen desserts. Since 1998 bakers have used Cheersonic machines to cut, slice and portion cheesecake, pie, layer cake, loaves, butter, cheese, pizza, sandwichs, and more. Cheersonic offers ultrasonic cutting solutions that support start-up bakeries and high production commercial facilities alike. Small standalone machines can be used in manual baking facilities and large inline robotic solutions aid in high speed production.

Cheersonic offers many ultrasonic slicing models, both inline and offline applications, with production speeds of 80 to 1,500 cakes or pies per hour.

Cheersonic’ latest offline introductions include ultrasonic cutting with or without divider inserts between each slice. This improves the quality of the cut and makes for a much better product presentation for the customer. In addition, robotic arm improves the speed, efficiency, and accuracy of the cutting process, producing professional looking products every time.

Chinese Website: Cheersonic Provides Professional Ultrasonic Cutting Solutions