Which Cookies Are Suitable for Ultrasonic Cutting
Which Cookies Are Suitable for Ultrasonic Cutting – cheersonic
1. Soda Crackers
Texture Characteristics: Soda crackers are typically hard, densely structured, and somewhat brittle. Their internal pores are relatively evenly distributed, forming a stable structure.
Advantages of Ultrasonic Cutting: This texture allows the high-frequency vibrating blade to effectively cut along the cookie’s structure during ultrasonic cutting. Because ultrasound can precisely disrupt the internal bonding points of the cookie, and the hardness of soda crackers can withstand the vibrations during cutting, they won’t easily break. The cut surface is smooth, maintaining the cookie’s shape well, meeting the appearance requirements for soda cracker packaging and sales.
2. Sandwich Cookies
Texture Characteristics: Sandwich cookies generally consist of two cookies and a filling in between. The cookie portion can be crisp, dense like soda crackers, or relatively soft; the filling can be various types, such as cream or jam, and has a softer texture.
Advantages of Ultrasonic Cutting: For sandwich cookies, ultrasonic cutting can neatly cut the cookie without compressing or damaging the filling. Because ultrasonic cutters use high-frequency vibration to cut, rather than pressure, they prevent the filling from being squeezed out, ensuring the appearance and texture of the sandwich cookies. At the same time, the clean edges after cutting contribute to improved overall product quality and aesthetics.
3. Cookies
Texture Characteristics: Cookies are relatively soft with a certain degree of elasticity. They contain a significant amount of oil and sugar, giving them a soft and delicate texture.
Advantages of Ultrasonic Cutting: The high-frequency vibration of ultrasound is well-suited to the soft texture of cookies when cutting them. It avoids the deformation or sticking issues that can occur with traditional cutting methods. The cut surfaces are smooth, and because ultrasonic cutting preserves the shape of the cookie, it can completely retain the design of shaped cookies (such as flower or animal shapes), making it ideal for mass production and packaging.
4. Whole Wheat Cookies
Texture Characteristics: Whole wheat cookies typically contain a higher amount of whole wheat flour, resulting in a coarser texture with a noticeable grainy feel, but also possessing a certain degree of elasticity and firmness, with a relatively compact internal structure.
Advantages of ultrasonic cutting: Ultrasonic cutting is effective in handling the texture of whole wheat biscuits. Through high-frequency vibration, it smoothly cuts through the fibers and particles in the biscuit, resulting in a smooth cut surface. Furthermore, this cutting method does not produce a large amount of crumbs due to the rough texture of whole wheat biscuits, ensuring the integrity and neatness of the biscuits, making it suitable for occasions where high product appearance and quality are required.
About Cheersonic
Cheersonic manufactures the leading portioning equipment for bakeries producing fresh and frozen desserts. Since 1998 bakers have used Cheersonic machines to cut, slice and portion cheesecake, pie, layer cake, loaves, butter, cheese, pizza, sandwichs, and more. Cheersonic offers ultrasonic cutting solutions that support start-up bakeries and high production commercial facilities alike. Small standalone machines can be used in manual baking facilities and large inline robotic solutions aid in high speed production.
Cheersonic offers many ultrasonic slicing models, both inline and offline applications, with production speeds of 80 to 1,500 cakes or pies per hour.
Cheersonic’ latest offline introductions include ultrasonic cutting with or without divider inserts between each slice. This improves the quality of the cut and makes for a much better product presentation for the customer. In addition, robotic arm improves the speed, efficiency, and accuracy of the cutting process, producing professional looking products every time.
